Automatic PLC based tray feed control system on turnkey basis inclusive of design, manufacturing, installation and commissioning.
Cigarette Link Up
Cigarette transportation from Maker to HLP4 machine.
Both feed side and delivery side checks the existence of cigarettes.
Feed Side: Auto Detection of Malfunction.
Delivery End: Three sensors installed.. 1- Minimum level. 2- Middle level. 3- Maximum level.
Level 1 & 2 are interlocked with cigarette Maker.
Level 3-minimum level is interlocked with HLP machine.
The link up control system is fitted with PLC control and facilitate the Maker & Packer operators to run the machines at optimum speed.
Automatic Case Packer
End of line or free standing case packer.
Packing Material feed from carton magazine with automatic pick up.
Material to be packed feed via belt conveyor in stacking bin.
When the stacks are completed, the stacks are pushed into the carton.
When carton is filed automatically closes the flaps of carton to make a box.
The next step is to past the self-adhesive tape around the flaps of carton which works mechanically when the box is pushed to the exit conveyor.
To protect missing pieces in the box there are many sensors installed to to check the existence of pieces in required quantity.
If the feed product (material to be packed) is missing from the feed conveyor, the system wait and stay in automatic mode, whenever the material comes again it start up automatically.
The control system is fitted with PLC and Rotary encoder to fully automate the machine.
